Allegion

LCN-Princeton Operations

Job Description

Job Title: Powdercoat Operator                                                                                July 20, 2023

Department: Pack

Reports to: Jon Ransom

FLSA status: Nonexempt

Labor grade: 4

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following, which are to be performed accurately, efficiently, within company safety and quality standards, and within required time frames as needed.  Other duties may be assigned.  Reasonable accommodation may be made to enable individuals to perform the essential functions.

• Oversee electrostatic paint equipment
• Perform preventative maintenance functions and associated processes (washer, ovens, powder rooms) to assure high yield of quality products while maintaining a clean and orderly work environment
• Perform required set-ups and maintain proper settings
• Control valves and observes gauges to set pressure and to control flow of coating to each station
• Obtain process quality information and maintain appropriate process monitoring forms and logs
• Perform general preventative maintenance on powder applicators (guns) to include monitoring powder output of each unit and correct voltage of each unit
• Monitor quality-critical parameters on powder line washer and performs preventative maintenance to include nozzle cleaning tank dumps, clean-outs, chemical additions, filter changes, parts removal, and exterior cleaning
• Remove parts from ovens, vacuum and perform periodic filter changes
• Work from printed schedules, KanBan, work/wait boards and verbal instructions to sequence parts through paint process
• Move material into work area and to downstream work centers via hand/power truck 

• Perform quality checks on parts and products using stand work and OMS guides
• Perform miscellaneous duties as assigned including working in other departments

• Follow all safety regulations for equipment use.
• Perform all housekeeping tasks using 5S standards
• Flexibility to work overtime as needed

• Perform all tasks in a timely and accurate manner

KNOWLEDGE, SKILLS, AND ABILITIES

• Ability to establish and maintain effective work relationships

• Ability to work effectively in independent situations and exercise good judgment to reach sound conclusions
• Ability to follow written and verbal instructions, schedules, rules, procedures, etc.
• Ability to read, interpret and perform from various documents, including method sheets, assembly drawings, production reports, safety rules, printed shop schedules, blueprints, KanBan cards/boards, operating maintenance instruction and procedure manuals, etc.
• Ability to properly identify components and gain extensive parts knowledge
• Ability to identify and obtain appropriate parts for work station operation 
• Ability to use CRT and data entry technologies (bar code, key entry)
• General knowledge of machinery, specifically related to areas of responsibility
• Ability to judge distances, spatial relationships, and perform visual and/or mechanical inspections; ability to distinguish colors and finishes
• Basic math and computer skills
• Ability to perform jobs at the same or lower labor grade than current job
• Knowledge of Statistical Process Control; ability to analyze run charts and other number driven production data to ensure processes are within desired limits
• Must have requisite knowledge of chemicals used in operation of process; must be able to successfully pass hazardous communication, confined space, and other relevant training courses. Must be fitted and approved for respirator usage

PHYSICAL REQUIREMENTS

• Ability to frequently lift up to 5 pounds, occasionally lift up to 25 pounds, and rarely lift up to 60 pounds
• Ability to demonstrate manual dexterity; ability to repetitively use fingers and hands to feel, handle, or squeeze; reach with hands and arms; twist/turn body; perform repetitive motions
• Ability to stand, walk, and/or sit, frequently and for extended periods of time
• Ability to occasionally climb, balance, stoop, kneel, crouch, and/or crawl
• Ability to operate industrial powered equipment within manufacturer’s height and weight requirements and guidelines for operators.

MECHANICAL REQUIREMENTS

• Ability to use two hand palm buttons
• Ability to use pneumatic tools
• Ability to use testing equipment

ENVIRONMENTAL REQUIREMENTS

• Exposure to various chemicals including greases, oils, and adhesives in safe exposure amounts and approved for use in our facility by EHS
• Exposure to temperature changes
• Exposure to moderate noise levels with intermittent loud noises
• Exposure to vibration
• Exposure to dirt and/or dust
• Exposure to sharp objects and parts
• Exposure to moving mechanical parts, protected by approved guarding and controls

EDUCATION/EXPERIENCE

• Minimum requirements:
  • High school diploma or GED
  • One year of related experience

*This job description is not intended to cover or contain a comprehensive listing of activities, duties, or responsibilities that are required of the employee and are subject to change as necessitated by operational requirements.