Reliability Engineer – HROC

Posted:
8/8/2026, 7:36:13 PM

Location(s):
Cairo, Cairo, Egypt ⋅ Cairo, Egypt

Experience Level(s):
Senior

Field(s):
People & HR

Workplace Type:
On-site

Reporting to: Functional Engineering Lead – HROC

Job Purpose:

In this role, you will be responsible for providing technical support and expertise to multiple cement plants within a designated region, led and coordinated by area CCC. You will collaborate effectively across departments to achieve shared goals.

Based in a central location remote to the plants, you will collaborate closely with plant teams and CCC specialists to optimize reliability & reduce maintenance costs and drive continuous improvement initiatives across the region.

Regular travel to the plant sites including longer stays at plant will be required.

Roles and Responsibilities:

  • Drive adoption of predictive maintenance technologies, including Vibration analysis, Thermography, Oil analysis & Online monitoring systems
  • Prepare preventive MTN plans for plant equipment
  • Develop the Inspection master plan (preventive & predictive)
  • Lead and facilitate root cause failure analysis (RCFA) for Repeated equipment failures, Major breakdowns, Process-related reliability issues
  • Ensure sustainable corrective actions are implemented and tracked
  • Build capability within plant teams on structured problem-solving methods
  • Analyse and Interpret condition monitoring data and translate insights into actionable work orders
  • Support plants in transitioning from emergency based to condition-based maintenance
  • Optimize preventive maintenance strategies & support plants in PM plans planning and scheduling
  • Analize trends (PX trend – vibrations – lubricants analysis reports) to anticipate potential failures and optimize equipment operation
  • Prepare SAP PM work orders in case indications / failures are detected
  • Maintain accurate and up-to-date equipment condition data in the maintenance system by preparing and updating Historical Equipment Record
  • Use SAP PM and Infor EAM to Analyze maintenance history, improve work order quality and data accuracy
  • Support digital initiatives within HROC and asset performance management
  • Lead and apply regional reliability engineering strategies in coordination with area CCCs to improve equipment performance, uptime, and maintenance cost effectiveness across multiple cement plants.
  • Collaborate with CCC specialists and outage planner and plant maintenance teams to optimize maintenance outage planning and asset performance strategies.
  • Develop and implement effective spare parts management strategies across the plants supported, ensuring identification and availability of critical spare parts, optimizing inventory levels and minimizing costs.

Job Qualifications, Requirements & Experience:

Education

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or a related field
  • Minimum 8 years previous experience in reliability engineering within a cement, heavy industrial, or continuous manufacturing environment.
  • Strong working knowledge of reliability principles, condition-based maintenance, and root cause analysis methodologies.
  • Strong working knowledge in spectrum analysis and interpretation (CAT II, CAT III are of an advantage)
  • Strong working knowledge in usage of SAP PM & Infor EAM
  • Proficiency with preventive, predictive maintenance technologies and computerized maintenance management systems (SAP PM & Infor EAM).
  • Strong training and coaching abilities.
  • Ability to communicate fluently and effectively with international stakeholders in English. French and German language skills are of advantage
  • Willingness to extensive travelling abroad including longer stays at plants.

Work Week: European

Heidelberg Materials

Website: https://www.heidelbergmaterials.com/

Headquarter Location: Heidelberg, Baden-Wurttemberg, Germany

Employee Count: 10001+

Year Founded: 1874

IPO Status: Private

Last Funding Type: Grant

Industries: Building Material ⋅ Construction ⋅ Manufacturing

Visa Sponsorship: Sponsors work visas