Posted:
9/22/2025, 7:14:30 AM
Location(s):
Maryland, United States
Experience Level(s):
Expert or higher ⋅ Senior
Field(s):
Mechanical Engineering
Northrop Grumman Mission Systems is seeking an accomplished Senior Principal Microelectronics Engineer based out of Linthicum, MD to lead advanced packaging and microelectronics assembly initiatives for high-reliability, mission-critical systems.
Advanced Technology Lab (ATL) - located outside of Baltimore, Maryland – is where we design, manufacture, and test semiconductor products for internal and commercial production customers as well as emerging technology programs. Northrop Grumman’s ATL semiconductor foundry has unique capabilities supporting a range of production microelectronic devices (Silicon, Gallium Arsenide, Gallium Nitride, Silicon Carbide, Carbon Nanotubes) and providing leading edge technology development in superconducting electronics. Our devices enable several Northrop Grumman’s ground-based radars, avionic radars, and space systems.
Join us for the chance to work with an experienced and talented team while helping serve your country. Enjoy the opportunity to grow and learn with a variety of challenging projects in production, R&D, ongoing long-term programs, and new programs targeting future military platforms.
You'll Get To:
Bring your comprehensive understanding of semiconductor die packaging—from wafer preparation through hermetic sealing and final delivery. Drive innovation, ensure compliance to space and defense standards, and mentor multidisciplinary teams.
Utilize your deep expertise in eutectic die attach, wire bonding, hermetic encapsulation, seam sealing/lidding, and laser dicing, along with the strategic insight to integrate these processes into robust, repeatable, and cost-effective manufacturing flows.
The Senior Principal Engineer will provide technical leadership, system-level perspective, and cross-functional collaboration to ensure packaging solutions meet the demanding reliability requirements of aerospace and defense applications.
Key Responsibilities
Packaging Process Leadership: Own end-to-end packaging flows, including wafer prep, laser dicing, die attach (eutectic and epoxy), pick-and-place, wire bonding, hermetic encapsulation, seam sealing, and tape-and-reel.
Mission Assurance: Ensure all packaging processes meet MIL-STD, NASA, JEDEC, and customer specifications for high-reliability applications, including Class K space hardware.
Integration & Strategy: Provide a system-level perspective of how packaging processes interact and impact device performance, yield, and long-term reliability. Drive design-for-packaging into product development lifecycles.
Technical Authority: Serve as a subject matter expert (SME) in packaging for internal teams, customer reviews, and external audits. Provide technical guidance in supplier evaluations, tool procurements, and process qualifications.
Problem Solving & Improvement: Lead root cause investigations on complex yield and reliability challenges. Direct corrective and preventive actions across the packaging value stream.
Innovation & Capability Growth: Identify and champion new packaging technologies, equipment, and methodologies to improve manufacturability, throughput, and reliability.
Collaboration & Mentorship: Partner with design engineering, reliability, operations, and program management teams. Mentor junior engineers and technicians to grow organizational capability in advanced packaging.
Documentation & Compliance: Author and review technical documentation, including process travelers, work instructions, and qualification reports to ensure compliance with customer and regulatory standards.
Basic Qualifications
Bachelor’s degree in Mechanical Engineering, Materials Science, Electrical Engineering, or related field and 8+ years of experience in microelectronics packaging, or 6+ years with a Master’s degree, or 4+ years with a PhD.
Hands-on and leadership experience with eutectic die attach, thermosonic wire bonding (Au/Al), hermetic encapsulation/seam sealing, and laser dicing along with the demonstrated ability to analyze packaging yield data, drive process improvements, and lead corrective actions.
Strong understanding of high-reliability manufacturing standards (MIL-STD-883, MIL-PRF-38535, NASA/ESA packaging guidelines).
Experience working in a production or manufacturing environment and generating specifications for procurement of new equipment.
Develop manufacturing processes, work instructions and production layouts required to fabricate the product.
Identify process improvements, capture feedback from Operations and incorporate changes into the manufacturing process.
Respond to design and specification changes by capturing details into the manufacturing process.
Analyze yield and scrap rate data to aid in improving processes.
Proven ability to lead cross-functional teams, interface with customers, and act as a technical authority.
Active or ability to obtain a U.S. DoD Secret clearance.
Preferred Qualifications
Master’s or PhD in Mechanical Engineering, Materials Science, or related discipline.
12+ years of experience in semiconductor/microelectronics packaging for space, defense, or medical devices.
Knowledge of mechanical manufacturing and production processes.
Respond to technical production issues associated with the product being fabricated.
Analyze processes and equipment for process capabilities and downtime.
Familiarity with hermeticity testing (helium fine/gross leak), destructive physical analysis, and long-term reliability qualification.
Experience applying SPC, DOE, FMEA, and Lean Six Sigma methodologies in packaging environments.
Direct experience with supplier oversight, equipment qualification, and government/customer audits.
Recognized as a Subject Matter Expert (SME) in packaging for aerospace/defense programs.
Demonstrated leadership in advancing packaging capabilities and mentoring engineering talent.
Website: https://northropgrumman.com/
Headquarter Location: Falls Church, Virginia, United States
Employee Count: 10001+
Year Founded: 1994
IPO Status: Public
Last Funding Type: Grant
Industries: Data Integration ⋅ Manufacturing ⋅ Remote Sensing ⋅ Security ⋅ Software